Conical Twin Screw Extruder Pvc
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Conical Twin Screw Extruder Pvc

Our Conical Twin Screw is expertly engineered for high-efficiency PVC profile and pipe production. Its core advantage lies in the conical screw design, which provides gentle, progressive compression and optimal low-shear plastication. This is critical for preventing thermal degradation of sensitive PVC formulations, ensuring superior melt homogeneity and product stability.
Surface RoughnessRa :0.4 μm
Linearity: 0.015 mm/m
Nitrided HardnessHV :850 - 1000
Nitrided Depth: 0.5 - 0.8 mm
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Product Introduction

Zhejiang Zhongyang Screw Manufacturing Co., Ltd. is one of the leading manufacturers and suppliers of conical twin screw extruder pvc in China. With abundant experience, we warmly welcome you to buy durable conical twin screw extruder pvc from our factory. All customized products are with high quality and competitive price.

 

conical twin screw and barrel

Product Introduction

 

Our Conical Twin Screw is expertly engineered for high-efficiency PVC profile and pipe production. Its core advantage lies in the conical screw design, which provides gentle, progressive compression and optimal low-shear plastication. This is critical for preventing thermal degradation of sensitive PVC formulations, ensuring superior melt homogeneity and product stability.

Product Description

 

Our Conical Twin Screw Extruder is a precision-engineered solution specifically designed to master the complex requirements of PVC processing. It excels in the direct extrusion of rigid PVC (PVC-U) dry blends into high-quality profiles, pipes, and sheets, offering manufacturers unparalleled stability, efficiency, and final product consistency.

The system's core advantage lies in its unique conical screw and barrel design. As the screws taper, they create a natural and progressive compression zone. This geometry ensures gentle, low-shear plastication, which is critical for preventing the thermal degradation of sensitive PVC formulations. The result is a superior, homogeneous melt with excellent color stability and physical properties. This design also provides inherently stable die pressure, guaranteeing extrudates with precise dimensional tolerances, flawless surface finish, and remarkable output consistency.

Built for durability, as the key components made from premium, wear-resistant materials, such as nitrided alloy steels. This robust construction ensures long-term reliability even when processing abrasive filled PVC compounds, minimizing downtime and maintenance costs.

We understand that no single recipe fits all. Therefore, our conical twin screw systems offer customizable screw compression ratios and length-to-diameter (L/D) configurations. This flexibility allows us to precisely tailor the machine's performance to your specific PVC blend and production goals, whether you are manufacturing window frames, large-diameter pipes, or technical profiles.

conical twin screw1

 

product-1267-845
Our Advantages

Efficient & Gentle Plasticization Process

Robust Reliability & Wide Applicability

Precise Temperature Control & Venting System

Stable Feeding & Easy Maintenance

 

 

Technical Date

 

 

Materials

Screw/Barrel Base:
• 38CrMoAl4 (SaCM645)
• 31CrMoY9 (18Si9)
• 34CrAlNi7 (18550)
Alloy Sleeve:
• 4Cr5MoSiV1 (SKD61, H13)
• C2
• D2

Surface Roughness

Ra 0.4 μm

Linearity

0.015 mm/m

Nitrided Hardness

HV 850 - 1000

Nitrided Depth

0.5 - 0.8 mm

 

conical twin screw and barrel

Application

 

This conical twin-screw extruder and barrel assembly is specifically designed for PVC extrusion molding and is a core component in the production of high-precision door and window profiles, pipes, sheets, and decorative moldings. Its excellent processing stability also makes it widely used in the production of various complex cross-section products in the construction, home furnishing, and industrial sectors, providing a durable and efficient solution.

 

 

Our Quality

 

Quality is the foundational principle of our manufacturing process and our unwavering commitment to every client. Our entire operation is ISO 9001:2015 certified, ensuring a systematic and traceable approach to excellence that governs everything from material sourcing to final inspection.

This commitment translates into concrete action on the production floor. Each critical step in the manufacturing of our screws and barrels is governed by stringent testing and inspection protocols. We utilize advanced measurement equipment to verify dimensions, hardness, nitriding depth, and surface finish, ensuring every component not only meets but exceeds specified standards for precision, durability, and performance.

For us, quality is more than a checklist-it's a culture. It means delivering products that provide reliable, long-lasting service in your most demanding production environments, minimizing downtime and maximizing your return on investment. When you choose our components, you choose a partnership built on a foundation of proven quality and trust.

product-800-800

 

Production process

Raw materials → Forging/Blank → Rough machining → Quenching and tempering → Finishing → Surface treatment → Fine grinding → Inspection → Packaging → Shipping

Payment Term

50% in advance and 50% before shipping by T/T

 

FAQs

 

1.Q: What are the main advantages of your conical twin screw design for PVC processing?

A: Our conical twin screw design provides progressive compression and low shear force, which is critical for PVC. It prevents thermal degradation, ensures uniform plasticization and stable extrusion, and is particularly effective for direct powder extrusion into profiles and pipes.

2.Q: Can you customize the screw design for our specific PVC formulation and product?

A: Absolutely. A key strength is our flexible customization. We can tailor the screw compression ratio, length-to-diameter (L/D) ratio, and flight design to perfectly match your specific material blend (e.g., filler content) and final product requirements, optimizing performance and quality.

3.Q: How do you handle wear issues or after-sales support?

A: We offer comprehensive after-sales support. This includes professional technical consultation and a 12-hour rapid response commitment. If abnormal wear occurs, our engineers provide prompt analysis and solutions to minimize your downtime.

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